Delivery time:50-60 days
Payment:30% T/T deposit,70% balance before shipping
Voltage:380V 50HZ 3Phase or based on customer’s need
Warranty:2 years for machinery warranty
Whatsapp: +86 18832797029
e-mail: yuankuoduan@gmail.com
High-Rib Metal Ceiling Panel Roll Forming Machine
The XINNUO Automatic High-Rib Metal Ceiling Panel Roll Forming Machine is a specialized, industrial-grade roll forming solution engineered for fabricating deep-trough metal ceiling panels, prefabricated container house interior ceilings, and high-span architectural decorative claddings. Unlike conventional shallow-rib ceiling strips, high-rib panels feature elevated vertical flanges and pronounced structural ribs, offering superior bending strength, self-supporting spans, and modern industrial aesthetics. To withstand the substantial lateral forming forces required to bend steep vertical edges, the entire machine is mounted on a heavy-duty 350# national standard H-beam welded base. The chassis undergoes thermal stress-relieving treatment to eliminate internal weld stresses, ensuring zero mechanical distortion under continuous, heavy-load production cycles. High-tensile solid steel side plates, CNC-milled to precise tolerances, deliver rigid structural integrity that dampens operating vibration and maintains micron-level shaft alignment.
Forming steep vertical ribs and precise locking edges from pre-painted steel or aluminum coils requires balanced, incremental material deformation. The machine is engineered with an extended 18 to 22 station sequential forming layout. This gradual bending curve eliminates common forming defects such as edge waviness, wrinkling, cross-sectional bowing, and paint micro-cracking. All forming rollers are CNC precision-turned from high-grade 45# forged carbon steel, vacuum quenched for enhanced core toughness, and electroplated with a 0.05 mm hard chrome mirror coating. This ultra-smooth protective layer minimizes surface friction, preserving the pristine gloss of color-coated, galvanized, or laminated architectural sheet metals. Solid roller shafts, manufactured from heat-treated 40Cr forged alloy steel, are precision cylindrical-ground to guarantee superior concentricity and prevent shaft deflection during high-torque deep-draw bending.
The production line integrates a smart industrial control platform driven by a high-performance Siemens or Delta programmable logic controller (PLC) and an intuitive multi-language color touchscreen interface. Machine operators can preset and modify production batches, customized cut-to-length dimensions, and operating speeds with single-touch convenience. Digital closed-loop length measurement is executed by high-resolution optical rotary encoders, maintaining a tight cutting tolerance within ±0.5 mm over standard production lengths. The post-forming cut-off system is powered by an independent high-pressure hydraulic power unit and equipped with Cr12MoV die-steel contour shearing blades. Vacuum-quenched to HRC58-62 hardness, the blades slice cleanly across the deep-rib geometry without burrs, edge collapsing, or profile deformation, delivering installation-ready modular panels.
High-rib ceiling panels manufactured by this roll forming line provide essential structural and aesthetic performance in modern modular construction and commercial interiors. The pronounced rib profile delivers reinforced load-bearing stiffness, making it ideal for prefabricated container homes, modular accommodation units, temporary site offices, cleanroom ceilings, transit hub corridors, and modern industrial workshops. The deep profile accommodates recessed linear LED luminaires, concealed wiring conduits, and integrated acoustic insulation materials seamlessly. The machine offers broad material compatibility, efficiently processing pre-painted galvanized steel (PPGI), galvanized coils (GI), and architectural aluminum alloys with thicknesses ranging from 0.4 mm to 0.8 mm.
Engineered under rigorous ISO9001 quality management standards, every XINNUO high-rib ceiling panel machine undergoes 100% full-load pre-commissioning, dimensional laser alignment verification, and continuous multi-hour test runs prior to international shipment. We provide turnkey export services, including sea-freight reinforced anti-corrosion packaging, comprehensive electrical diagrams, on-site commissioning guidance, remote online troubleshooting, and a dependable 12-month warranty backed by lifetime spare parts availability.
