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Trapezoidal Metal Ceiling Panel Roll Forming Machine
Trapezoidal Metal Ceiling Panel Roll Forming Machine Trapezoidal Metal Ceiling Panel Roll Forming Machine Trapezoidal Metal Ceiling Panel Roll Forming Machine Trapezoidal Metal Ceiling Panel Roll Forming Machine Trapezoidal Metal Ceiling Panel Roll Forming Machine

Trapezoidal Metal Ceiling Panel Roll Forming Machine

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Delivery time:50-60 days

Payment:30% T/T deposit,70% balance before shipping

Voltage:380V 50HZ 3Phase or based on customer’s need

Warranty:2 years for machinery warranty

Whatsapp: +86 18832797029

e-mail: yuankuoduan@gmail.com

Product Description

Trapezoidal Metal Ceiling Panel Roll Forming Machine

Trapezoidal-Metal-Ceiling-Panel-Roll-Forming-Machine

Trapezoidal-Metal-Ceiling-Panel-Roll-Forming-Machine

Trapezoidal-Metal-Ceiling-Panel-Roll-Forming-Machine

Trapezoidal-Metal-Ceiling-Panel-Roll-Forming-Machine

1. Overview & Heavy-Duty Frame Architecture

The XINNUO Automatic Trapezoidal Metal Ceiling Panel Roll Forming Machine is an industrial-grade manufacturing system purpose-built for the continuous production of wide-span trapezoidal ceiling sheets, modular container house interior ceiling panels, and commercial decorative wall claddings. Modern prefabricated architecture and modular container buildings require interior ceiling panels that integrate high structural rigidity with flawless surface flatness and rapid snap-together interlocking. To handle the transverse bending stresses across wide-width coils without inducing frame twisting, the machine is constructed on a reinforced national-standard 350# H-beam welded chassis. The entire machine frame undergoes thermal stress-relieving treatment to neutralize residual welding forces, ensuring permanent structural stability and geometric alignment under long-term industrial manufacturing conditions. The mounting side walls are CNC-milled from heavy solid steel plates, providing a rigid vibration-damping foundation for continuous production.

2. Precision Multi-Stage Forming Engineering & Roller Tooling

Forming trapezoidal profile ribs with wide, flat bottom pans from thin pre-painted steel or aluminum coils requires strict control over material elongation to avoid center oil-canning, edge wrinkling, or longitudinal bowing. This machine incorporates a multi-station gradual cold roll forming layout. The roller profiles are engineered through precision CAD/CAM flower pattern simulations to incrementally distribute the forming angle across each pass. All forming rollers are CNC precision-machined from forged 45# carbon steel, heat-treated for enhanced core hardness, and finished with a 0.05 mm hard chrome electroplated mirror coating. This ultra-smooth protective surface eliminates micro-fissuring and scuffing on delicate color-coated, galvanized, or PVC-filmed metal sheets. Solid roller shafts, made from high-strength 40Cr alloy steel, are quenched and precision-ground to maintain superior concentricity and prevent shaft deflection during continuous high-speed operation.

3. Intelligent PLC Automation & Hydraulic Contour Shearing

Equipped with an advanced industrial automation architecture, the production line utilizes a high-performance Siemens or Delta programmable logic controller (PLC) matched with an ergonomic, multi-language color touchscreen interface. Machine operators can preset and adjust production batches, custom cut-to-length dimensions, and forming speeds in seconds. An optical rotary encoder provides closed-loop digital length measurement, ensuring accurate cutting precision with a tight tolerance within ±0.5 mm. The post-forming cut-off system is driven by an independent high-pressure hydraulic station and equipped with Cr12MoV die-steel contour shearing blades. Vacuum-quenched to HRC58-62, the shear blades slice cleanly across the three-rib trapezoidal profile without burrs, edge distortion, or flanging collapse, delivering installation-ready panels for direct site assembly.

4. Broad Modular Prefab & Architectural Applications

The trapezoidal metal ceiling panels produced by this forming line deliver essential structural and aesthetic performance in modern modular construction and commercial interiors. The distinct trapezoidal ribs provide reinforced load-bearing stiffness across wide ceiling spans, making them widely utilized in prefabricated container houses, modular construction camp accommodation, cleanroom ceilings, transit hub corridors, commercial workshops, and modern residential interiors. The flat valley sections between the ribs easily accommodate recessed linear LED lighting strips, air-conditioning ventilation grills, and concealed wiring conduits. The equipment exhibits wide material versatility, processing pre-painted galvanized iron (PPGI), galvanized steel (GI), and architectural aluminum coils with standard material thicknesses ranging from 0.4 mm to 0.8 mm.

5. Strict Quality Assurance & Global Technical Support

Manufactured in full compliance with ISO9001 international quality management protocols, every XINNUO trapezoidal ceiling panel machine undergoes 100% full-load factory test runs, laser-guided shaft alignment checks, and electrical system diagnostics prior to shipment. We provide complete turnkey export solutions, including moisture-proof sea-freight reinforced packaging, comprehensive electrical schematics, on-site commissioning guidance, remote technical diagnostics, and a 12-month warranty backed by lifetime spare parts supply.

 

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